In the field of precision machining, Conprofe Ultrasonic‘s UGV-1165 vertical machining center stands as a game-changer. Designed to tackle the challenges posed by hard-brittle materials, carbon-fiber composites, superalloys, and other hard-to-cut materials, this intelligent machining system incorporates cutting-edge features and advanced technologies. Let’s delve into the remarkable capabilities of the Conprofe Ultrasonic UGV-1165 and explore how it is revolutionizing the world of precision machining.
Unleashing Precision
The UGV-1165 boasts outstanding precision, thanks to its high-precision linear encoders that enable fully-enclosed control. With a positioning accuracy of 0.008 mm and repeatability of 0.005 mm, it ensures meticulous and consistent machining results. This makes it an ideal choice for manufacturing precision parts from hard-brittle materials like ceramics, sapphire, glass, and silicon carbide, as well as challenging materials such as carbon-fiber composites and superalloys.
Intelligent Ultrasonic Machining
Conprofe Ultrasonic has developed an intelligent Ultrasonic Machining System that seamlessly integrates with the UGV-1165. This innovative technology overcomes the machining difficulties associated with hard-to-cut materials. By harnessing the power of ultrasonic vibrations, it enhances machining efficiency and surface quality while reducing cutting forces and temperatures. The result is precise cuts with minimal subsurface damage and machining stress, ensuring superior quality and dimensional accuracy.
Enhanced Cooling Systems
To achieve clean machining and further optimize performance, the UGV-1165 offers optional cooling systems. The Supercritical CO₂ or Minimum Quantity Lubrication (MQL) Cooling Systems effectively manage heat generation during the machining process. The Supercritical CO₂ Cooling System utilizes low-pressure CO₂ air to generate supercritical CO₂ fluid, providing low-temperature cooling for the cutting tools. On the other hand, the MQL system atomizes lubricants into ultra-tiny mist particles, reducing friction and heat. These cooling options not only enhance machining efficiency but also contribute to environmentally friendly and sustainable manufacturing practices.
Conclusion
Conprofe Ultrasonic’s UGV-1165 vertical machining center is a breakthrough in precision machining technology. With its intelligent Ultrasonic Machining System, advanced cooling options, and versatile features, it has revolutionized the machining of hard-brittle materials, carbon-fiber composites, superalloys, and other challenging materials. Offering exceptional precision, efficiency, and reliability, the UGV-1165 is a testament to Conprofe Ultrasonic’s commitment to innovation and excellence in the field of precision machining.
